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Adhesive system · application matching

Choosing a label adhesive by application

Adhesives are usually specified by name — "we need a strong one", "the last batch peeled". Both are descriptions of a failure, not of a requirement. The system is decided by four things: what the label sticks to, what temperature it meets, whether it is wet, and whether it ever has to come off.

Model guide · last verified 2026-10-21 · published in English · technical questions: contact the lab

Short answer. Water-based acrylic covers the large majority of paper and film labels and is the default for a reason. Hot-melt buys initial tack on rough or cold surfaces and is the wrong choice anywhere heat or plasticiser is present. Solvent acrylic is the chemical and migration-resistant system, and in this range it is always coated on film. Removable and freezer systems are separate formulations, not weaker or stronger versions of the permanent ones.
115 constructionsMOQ 1,000 m²Lead time 15-25 daysFree samples & TDS

Four questions, in this order

The order matters because the answers eliminate systems rather than rank them.

1. What is the surface? Paper and board, glass, rigid plastic, flexible plastic, painted metal, powder-coated metal, recycled board with a rough open surface, or a low-surface-energy plastic such as PP or PE. Rough and low-energy surfaces are the two cases where a standard permanent acrylic under-performs and the answer is either more tack or more pressure, not a thicker coat.

2. What temperature does it meet — and when? Two different temperatures. The application temperature (the container when the label goes on) and the service temperature (what it lives in afterwards). A label applied at 3 °C in a cold store and a label that lives at −25 °C are not the same problem, and a label applied at 25 °C that lives at −25 °C is a third one.

3. Is water involved? Condensation on a bottle coming out of a chiller, a wash-down, a wet-wipe regime, a humid warehouse. Water-based acrylic tolerates condensation at application reasonably well; what it does not tolerate is being asked to bond through standing water without the right grade.

4. Does it ever come off? If yes, the answer is a removable system and the permanent systems are off the table regardless of every other answer. If it must come off cleanly after six months in the sun, that is a harder requirement than most buyers expect and it needs testing.

Adhesive coating head on the 1,080 mm coating line
The coating head. Which adhesive system runs is a line decision before it is a purchasing decision — water-based, hot-melt and solvent need different drying and different run lengths.

The five systems in this range

Our 115 constructions use five adhesive families. The counts below are the actual number of codes, not a range description — if a code is not in a group, it does not use that system.

SystemCodes in rangeFacestock it is coated onWhere it earns its place
Water-based acrylicthe majority of the 115Paper and filmGeneral purpose permanent labels; lowest unit cost; broad compatibility
Hot-melt17Paper and filmHigh initial tack on rough, fibrous or cold surfaces at speed
Solvent acrylic16Film only — PET, BOPP, PEChemical exposure, plasticiser migration, wash-down, pharma and cosmetic
Removable11BOPP and PET film, one PEPromotions, price changes, returnable assets, rework
Freezer5Paper and BOPP filmApplication and service below freezing

Counts are constructions, not products: a construction is facestock + adhesive + liner, so the same adhesive can appear across several thicknesses.

White PE film self-adhesive label material sample
PE film. Flexible containers are where adhesive choice and facestock choice have to be made together — a conformable film with a stiff adhesive still lifts.

Application, matched to system

The table is the honest version of the decision: it names the system, the reason, and the codes in this range that use it. Where a case is not covered by a code here, that is a gap in the range and we say so rather than stretching a construction to fit.

ApplicationSystemWhyCodes in this range
Dry goods, cartons, general logisticsWater-based acrylicClean dry surface, no chemical load, cost-drivenFL010x–FL011x, MJ01xx–MJ03xx
Chilled, condensation at applicationWater-based acrylicTolerates surface moisture better than hot-meltPaper and film grades, e.g. FL0304W21
Frozen, applied coldFreezerRetains tack at and below −20 °CFL0103W21, FL0105W21, FL0204W21, FL0209W21, FL0213W21
Beverage, wet bottle, curvedWater-based or freezer filmCondensation plus curvature; film facestock for conformabilityFL0204W21, FL0209W21, FL0213W21
Chemical, wash-down, aggressive wipeSolvent acrylicContinuous film, no surfactant residue, slower migrationFL0206W21, FL0208W21, FL0212W21, FL0304W21, FL0305W21, FL0311W21–FL0318W21
Pharma, cosmetic, plasticiser riskSolvent acrylicSlows plasticiser and oil migration from the packMJ0503W21, MJ0602W21, MJ0701W21, MJ0702W21, MJ0801W21, FL0304W21
Rough recycled board, high speedHot-meltInitial tack on open fibrous surfacesFL0104W21, FL0106W21–FL0108W21, FL0210W21, FL0214W21
Promotion, price change, reworkRemovableComes off without fibre tear or residueFL0201W21, FL0202W21, FL0203W21, FL0205W21, FL0207W21, FL0211W21, FL0303W21, FL0314W21, FL0316W21, FL0317W21, FL0401W21
Security, tamper evidenceOil glue on void filmThe void message is in the film, not the adhesiveNE0103W21

The four failures we are asked about most

Edge lift after a week. Almost never the adhesive. It is either a facestock that is too stiff for the radius, an application temperature too low for the adhesive to wet out, or too little dwell pressure at the applicator. The label goes down, looks right, and lifts from the edge inward as the memory of the film pulls it back.

Peeled off in a chiller. Condensation between adhesive and surface. Water-based acrylic is the better family here, but the applicator matters as much: the label has to be pressed while the surface is still wet, not after the water film has formed.

Adhesive transfer on removal. A permanent system asked to do a removable job. There is no way to make a permanent acrylic come off cleanly by choosing a thicker liner; the formulation has to be removable, and the dwell time and surface still matter.

Failure only in summer. Plasticiser or oil migration from the container into the adhesive, softening it. It shows as a label that slides or wrinkles when warm. This is the specific case where solvent acrylic changes the outcome, and it is the reason the system exists.

Low-surface-energy plastics and the tack illusion

Polypropylene and polyethylene containers have low surface energy, and adhesive bonds to them far less strongly than to glass or paper. The common mistake is to answer this with a higher-tack adhesive. High initial tack makes the label stay down for the first hour, which passes incoming inspection, and then it lifts under load.

The real answers are mechanical — more dwell pressure at the applicator, a warmer application, a longer wrap — or a different film facestock that conforms instead of pulling. If a customer is labelling HDPE or PP containers and the labels lift, we ask about the applicator pressure before we ask about adhesive grades, because that is usually where it is.

What to specify when you enquire

Give us these five and the recommendation is precise the first time:

1. The surface, named. "HDPE bottle, 60 mm diameter" not "plastic".

2. Application temperature and service temperature, both in °C.

3. Whether the surface is dry, damp or wet at application.

4. Whether the label is permanent or must be removable, and after how long.

5. Width and quantity. Master width is 1,080 mm, we slit to order, MOQ is 1,000 m² and lead time is 15–25 days depending on construction and slitting programme.

We send free sample rolls so the choice can be tested on your own container and your own applicator. That test is worth more than any datasheet we could write, and we will tell you which two or three codes to put in it.

Questions buyers ask before ordering

Answered by the coating and conversion team, not by marketing.

Which adhesive is strongest?
"Strongest" is not a specification. Ultimate peel strength, initial tack and shear resistance are three different properties and they trade off against each other. Hot-melt has the highest initial tack; solvent acrylic resists chemical and plasticiser attack best; a crosslinked permanent acrylic usually wins on shear. Tell us the failure you are seeing and we will tell you which property is short.
Can you supply a water-based adhesive on a film facestock?
Yes — most of the film constructions in this range are water-based, including the UV inkjet BOPP and PET codes. The exception is solvent acrylic, which in this range is always film and never paper.
Why is there no paper-faced solvent construction?
An organic carrier soaks into an absorbent paper before it can be metered, so coat weight becomes unpredictable and the cost advantage disappears. All 16 solvent constructions here are PET, BOPP or PE film.
What is the difference between freezer-grade and a normal permanent adhesive?
A freezer adhesive is formulated to keep tack at low temperature and to bond to a cold, sometimes frosted surface. A standard permanent acrylic becomes hard and slow below freezing: it may still stick when applied warm, then fail when the pack goes cold. If the label is applied cold or lives below −20 °C, specify freezer.
Do you publish adhesive test data?
We publish construction data — facestock, thickness, adhesive family and liner for every code — but not peel or shear values as a promise. Adhesive performance depends on the surface, the application pressure, the dwell and the temperature, so a number measured on stainless steel tells you very little about your HDPE bottle. Free samples and your own test are the reliable route.
How do I test before ordering 1,000 m²?
Ask for a free A4 sample set of two or three candidate codes, apply them on the actual container with the actual applicator, and inspect at 1 hour, 24 hours and 7 days — including one cycle at the extremes of temperature the pack will see. Most wrong choices are visible at 24 hours.
Do you supply removable adhesive that leaves no residue?
There are 11 removable constructions in this range, on BOPP and PET film plus one PE. "No residue" depends on the surface and on how long the label stays: removable adhesives are graded for a dwell window, and past it the residue risk rises. Tell us the removal window and we will tell you which of the 11 is realistic.
Keep reading

Related guides and material families

Next step. Send the container, the print engine and the label life. We reply with a construction recommendation, the TDS for each code and a free A4 sample set — normally within one working day.
Request samples and TDS All 115 constructions
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